It is the first factory of Karaman Döküm, after the move from Istanbul to Düzce in 1998.
In this facility, which has ISO 9001:2015 / ISO 14001:2015 / ISO 45001:2018 certificates, the company works with a hand molding system, in accordance with the standards in the customer spesifications with an understanding of environmental sensitivity. There is a 2x1500 Kg Dual Track induction furnace in the melting section. It produces gray iron casting parts for IE2, IE3, IE4, Smoky, Pad-mounted and Ex Proof electric motor housings between 0.37-750 kW and between 5-1.330 kg in one piece.
This facility opened in Düzce Beyköy 1.OSB in 2015. In this facility, the company has ISO 9001: 2015 / ISO 14001: 2015 / ISO 45001: 2018 and TSE COVID-19 SAFE PRODUCTION certificates; and produces in accordance with the standards in customer specifications and orders with an understanding of environmental sensitivity.
It works with the systems FBO3-SINTO molding line (120 molds/hour at 500 x 600 x 130/200mm dimensions), furan molding line (1200x1600x500-30 Ton/hour sand preparation capacity) and finally hand molding on the ground.
It produces electric motor housings, end shields, flanges, valves, turbo bodies, manifolds, automotive, wind energy, agriculture and other general machinery casting parts. There are 2x1250 kg Dual Track crucible and 2x2500 kg Power Track induction furnaces in the melting section. It could be produced in one piece in the range of 0.10-7.500.00 Kg, as for Gray cast iron (pig), spheroidal graphite cast iron (ductile iron) or special alloy castings.
GRAY CAST IRON SFERO CAST IRON
EN-GJL-150C (GG 15) EN-GJS-400-15C (GGG 40)
EN-GJL-200C (GG 20) EN-GJS-500-7C (GGG 50)
EN-GJL-220C (GG 22) EN-GJS-600-3C (GGG 60)
EN-GJL-250C (GG 25) EN-GJS-700-2C (GGG 70)
EN-GJL-260C (GG 26) EN-GJS-800-2C (GGG 80)
EN-GJL-300C (GG 30)
ALLOY CAST IRON
EN-GJS-SiMo 38-6 (GGG SiMo 3,8/0,6)
In 2018, Karaman Döküm also provides services to its customers in machining with CNC machines. With 15 CNC machines and 1 CMM 3D measuring device, it also becomes a solution partner in machining in accordance with customer technical requirements.